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5 practical steps for energy efficiency in manufacturing 

As sustainability takes centre stage, energy efficiency is no longer just a consideration for manufacturers, it’s a key strategy for success. With rising energy costs and increasing pressure to lower carbon emissions, small and medium-sized enterprises (SMEs) must find effective ways to improve energy usage without sacrificing productivity. Programmes like BEAS/ Decarbonisation Net Zero Programme, initiated by the West Midlands Combined Authority and delivered by Aston University, provide essential support to SMEs, helping them transition towards more efficient and sustainable operations. Here are five practical steps that manufacturing businesses can take to reduce energy consumption.

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1. Conducting energy audits

Take control of energy costs! An energy audit reveals where manufacturers lose energy and money due to outdated equipment or inefficient processes. With the Decarbonisation Net Zero Programme’s FREE energy assessments for SMEs, you can pinpoint savings, cut emissions, and boost productivity.  

2. Upgrading to energy-efficient equipment

In manufacturing, high energy consumption is often linked to outdated, inefficient equipment. Upgrading to modern, energy-efficient machinery can deliver substantial cost savings, improve operational efficiency, and extend equipment lifespan by reducing maintenance needs. Additionally, energy-efficient equipment can help lower a business's carbon footprint, supporting compliance with environmental regulations and enhancing market competitiveness. The Decarbonisation Net Zero Programme supports businesses by providing match funding to make these upgrades accessible. 

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3. Adopting renewable energy

Switching to renewable energy, like solar, can slash energy costs and emissions significantly. Through the Decarbonisation Net Zero Programme, manufacturers like Larkshill Engineering Limited, Bassra Machine Tools Ltd, First Editions Ltd and Creative Manufacturing Ltd have been able to reduce their energy consumption by 30-60%, proving the value of renewables. The programme provides expert guidance and grants to help businesses make the shift.

4. Implementing smart technology

Smart technologies, such as meters and sensors, allow manufacturers to monitor energy consumption in real time, providing valuable insights that can lead to immediate reductions in energy use. By automating systems and optimising processes, manufacturers can achieve greater efficiency. The Decarbonisation Net Zero Programme supports the adoption of these technologies, ensuring that SMEs can benefit from digital solutions for managing energy. 

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5. Engaging employees in energy efficiency

Achieving company-wide energy efficiency requires a change in behaviour. Engaging employees in energy-saving practices such as switching off unused machinery or optimising heating and lighting can lead to further savings. 

Achieving energy efficiency is not just vital for reducing operational costs- it’s essential for ensuring long-term sustainability in a rapidly evolving manufacturing landscape. By implementing these steps manufacturers can enhance their competitiveness, lower their carbon emissions, and support the UK’s net-zero ambitions- all while improving their financial health and environmental responsibility. 

Learn more about the Decarbonisation Net Zero Programme, through which you'll have the opportunity to book a free energy assessment and apply for match funding of up to £100,000 to help improve energy efficiency within your business. 

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