Newby Group turns to BEAS to cut costs and improve efficiency
Published: 18 February 2026
Business overview
A Dudley-based steel processing company is investing in energy‑saving upgrades as it prepares for the impact of new carbon regulations and works to reduce its overall emissions.
The company processes steel coils in a variety of formats, including galvanised and hot‑rolled steel, before supplying them to metal fabricators. These customers then transform the material into finished products for end‑use markets.
With the forthcoming introduction of the Carbon Border Adjustment Mechanism (CBAM), the business says reducing emissions is no longer optional but essential. The regulation, expected to place a carbon cost on emissions associated with imported and domestically produced materials, is designed to encourage companies to lower their carbon footprint.
The best way to avoid the additional carbon cost is to reduce emissions in the first place.That means using less energy and operating more efficiently.
Identifying opportunities to cut energy use
To take action, the company partnered with BEAS, who carried out an on‑site assessment to identify where energy efficiencies could be improved across the facility.
Our energy experts conducted a full walkthrough of the site, highlighting several key areas where upgrades would deliver both environmental and financial benefits. Among the recommendations were the installation of a modern LED lighting system, the replacement of existing rolling shutters, upgrades to compressed air equipment, and the addition of stratification fans.
One of the most significant improvements involved replacing traditional rolling shutters with automated, sensor‑controlled versions. The new shutters are insulated and close automatically when not in use, helping to prevent heat loss and reduce unnecessary energy consumption.
Modernising equipment for efficiency gains
The assessment also identified the site’s air compressor as a major opportunity for improvement. The existing compressor, described as outdated, is set to be replaced with a modern alternative that is expected to deliver efficiency improvements of between 25 and 30 per cent.
In addition, stratification fans were recommended to improve air circulation within the building. By redistributing warm air trapped at ceiling level back down to the shop floor, the fans reduce the need for additional heating during colder periods.
Reinvesting Savings into Sustainability
The company says the financial savings generated from these energy efficiency improvements will be reinvested into further sustainability initiatives, creating a cycle of continuous improvement.
‘The money saved from these investments will go straight back into future sustainability goals,’ a company representative said. ‘It allows us to keep improving while also meeting regulatory requirements.’
Support from start to finish
BEAS supported the business throughout the process, from raising awareness of available grant funding to assisting with the application and submission stages. The company credits this guidance with helping turn plans into tangible investments.
‘They supported us from the very beginning. From making us aware of the grants through to the application process, their involvement made a real difference.’
As carbon regulations tighten and energy costs remain under pressure, the company believes proactive investment in efficiency will be crucial to maintaining competitiveness in the steel supply chain.
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